3KW Metal Cladding Machine Quenching Hardening For Roller Mould Shaft

 
3KW Laser Cladding Machine Equipment Quenching Hardening For Roller Mould Shaft
 
Overview
 
QA-LCD8000W is a high power laser clading machine equipment.
8KW Laserline diode laser source(with two fiber cables),one and two time shutter,laser cladding head,Coax and side-shaft laser powder feeding nozzle,Air curtain and defensive equipment,Soot purification system,6+3 axis KUKA Robot,Linear slide for Robot,2 sets Horizontal rotary worktable and tailstock tip,GTV double cylinder powder feeding machine ,Double temperature control water chiller,2D Tilt Jig,Stabilizer,Air compressor,Cold dryer machine etc. The following photo is for reference only,Subject to actual delivery:
 
Specifications
 

 
Features
1.Imported Laserline laser device, high quality and stability, continuous operation in 48 hours;
2.The quality of laser working lens, high uniformity of spot, good thermal stability, long focal length of lens, small lens pollution, long service life and low damage rate;
3. Independent research and development of semiconductor laser control system with high integration, easy operation, space saving and convenient maintenance;
4.Germany KUKA six-axis robot control robot slide rail and spindle realize 6+2 axis linkage, high precision machining and wide adaptability;
5.Based on Siemens self-developed operation platform based on years of experience, the system integration operation is simple and one-button control, the machine tool adapts to a wide range and the equipment covers a small area;
 
Applications
The laser processing organization has metallurgical combination, small deformation, low interface dilution material, fine microstructure of the microstructure, and high surface fatigue life.
Processing capacity:Fast laser cladding, normal laser cladding, laser hardening, inner hole laser cladding
Metallurgy, mold, machinery manufacturing, petrochemical, light industry, energy, transportation, military and other industries.
Typical applications: automotive mold, mining machinery, coal machinery, petrochemical machinery, generator sets, rolling mill machinery and other large mechanical parts.
 
Optical head specifications and characteristics
Ø3.5-4mm (conventional cladding), F1 (collimation distance) = 105mm, F2 (focus distance) = 400mm, optical lens diameter 2 inches, room temperature water cooling module, positive pressure gas protection module, collimation module, focusing The module, the protection module and the cooling module are both sealed and dustproof, and the coaxial powder feeding nozzle and the side nozzle can be connected under the protective mirror.
The built-in CCD vision module is integrated into the laser lens and the processing laser through the conversion module, and the cross cursor is used for the weld bead alignment after welding.
OD processing head: According to different process requirements, it adopts the German laserline imported OTS-5 optical head, fast cladding and traditional laser cladding using a circular spot laser head, laser hardening and wide cladding using a rectangular spot laser head, spot size: Ø1 .6-2mm (fast cladding), Ø3.5-4mm (normal cladding) and 17mm (wide cladding and hardening) total 3 pcs, in addition, equipped with a special ID cladding processing head. The following picture shows laserline imported OTS-5 optical laser head, for reference only, subject to delivery:
ID professional cladding lens and powder feeding assembly, F1 (collimation distance) = 81mm, F2 (focus distance) = 300mm, optical lens diameter 1 inch, spot size is about Ø3.5mm, including collimating lens, focusing lens, Components such as turning lenses, protective lenses, etc., bi-directional side-shaft powder feeding, can be welded to a minimum inner diameter of 125mm, depth of 600mm, and can withstand a maximum power of 3kW (1h).

Powder Feeder
Powder feeding unit for laser cladding and repair welding applications.
Special plate conveyor system guarantees exact and repeatable powder feeding rates.
2 powder jars (each approx. 1.5 l) with stirrer (on/off)
Volumetric measurement of carrier gas flow (Ar/N2).
Incl. control panel and documentation.
Dimensions: 600 mm by 350 mm by 1400 mm (width x height x depth). Weight: approx. 165 kg.
Training and startup by manufacturer of powder feeding unit recommended

Machine outlook

1.Q:What is the warranty of the Laser cladding machine system?
A:2 years.
2.Q:Are you a factory ?
A:We are factory for 22 years.Got import and export License.
3.Q:How about the quality?
A:Technology is from Germany.High quality best price.
4.Q:What is your after-sale service?
A:If needed,Questt Laser offer door to door service !we can send engineers to your factory for assembling ,adjusting and training!
5.Q:How do i get technical support after purchasing?
A:Questt Laser offer online service in English through Skype,WhatsAPP,Wechat or Email etc .If need remote operation,we can use TeamViewer software.
6.Q:How can i get assurance of my Payment?
A: Alibaba have Trade Assurance,you can pay throught Alibaba. We have so many online orders.